Conveyor Belt Vulcanizing Machine

What is a Conveyor Belt Vulcanizing Machine?

Conveyor Belt Vulcanizing Machine, also known as a Conveyor Belt Vulcanizing Machine, mainly repairs and connects conveyor belts through a vulcanization process. The vulcanization process ensures that the conveyor belt joint has the same strength and elasticity as the original conveyor belt through a heating, pressurizing and cooling process. This equipment is generally suitable for conveyor belts of various materials, including rubber, fabric and wire conveyor belts.

YUNXIN's Conveyor Belt Vulcanizing Machine, such as model YX-LG150T, uses advanced technology to provide efficient and reliable vulcanization solutions for multiple industries.

Technical principle

Conveyor Belt Vulcanizing Machine completes the vulcanization connection and repair of the conveyor belt through a comprehensive process of heating, pressurization and cooling. Its technical core is as follows:

Heating system

Principle: Heat is evenly transferred to the hot plate through the electric heating pipe to ensure that the vulcanized rubber layer reaches the optimal bonding temperature (usually 140℃ to 200℃).

Features: YUNXIN equipment supports precise temperature control, and the temperature difference is controlled within ±1℃ to ensure the bonding quality of the joint.

Pressure system

Principle: Use the hydraulic system to apply uniform pressure to firmly press the joint of the conveyor belt.

Features: The system pressure is as high as 18MPa, and it is evenly distributed through the four-column design to ensure the consistent strength of each bonding point.

Cooling system

Principle: After the vulcanization is completed, the cooling system quickly reduces the temperature, fixes the bonding shape and improves the joint strength.

Features: The cooling process is short, improves work efficiency, and reduces production interval time.

This precisely controlled vulcanization principle ensures that the conveyor belt joint can maintain optimal performance under various working conditions, especially suitable for heavy load and high temperature environments.

Features of Conveyor Belt Vulcanizing Machine

According to the specifications of YUNXIN equipment, its features include:

2.1 Efficient Automation

Automation design: The equipment has a PLC core component, which can efficiently control the vulcanization process and reduce human errors.

Simple operation: The user-friendly interface facilitates maintenance personnel to quickly get started.

2.2 Powerful performance parameters

Hot plate specifications: 490×490mm, suitable for conveyor belts of various sizes.

Temperature range: from room temperature to 350℃, meeting a variety of vulcanization needs.

System pressure: 18MPa, ensuring that the joint has high strength and stability.

2.3 Durable structure

Four-column structure: provides strong stability and uniform pressure distribution.

Dual-head mode: supports simultaneous processing of multiple conveyor belts to improve efficiency.

2.4 Energy saving and environmental protection

Efficient energy utilization: 15kW power design ensures minimal energy consumption.

Low noise operation: suitable for a variety of working environments, including hotels and home use.

Specific Application of Conveyor Belt Vulcanizing Machine

This equipment has a wide range of applications in multiple industries, mainly including:

Mining and Metallurgy

In the mining and metallurgical industries, conveyor belts are often used to transport ores and metals. Vulcanizers are used to repair conveyor belt cracks caused by heavy loads and high wear, extending the life of the equipment.

Ports and Logistics

The port and logistics industries rely on conveyor belts for cargo loading and unloading. Vulcanizers ensure the reliability of conveyor belt joints, thereby reducing economic losses caused by downtime.

Food Processing

In the food industry, conveyor belts are used to transport raw materials and finished products. Vulcanizers can handle the repair and installation of food-grade conveyor belts, meeting hygiene requirements.

Household and Light Industry

Some small factories and households also need conveyor belt repair equipment, such as small machinery repair shops.

In order to ensure the long-term and efficient operation of the Conveyor Belt Vulcanizing Machine, the following are matters that need to be paid attention to during maintenance and use:

Check before use

Power supply check: Make sure the voltage is 380V/50HZ and the equipment is powered on normally.

Core component inspection: Regularly check whether the PLC and motor are operating normally.

Hot plate status: Confirm whether the hot plate is clean and undamaged before vulcanization.

Correct operation process

Temperature setting: Select the appropriate vulcanization temperature according to the conveyor belt material.

Uniform pressure: Ensure that the system pressure is within the range of 18MPa to avoid uneven joint strength.

Timing control: The vulcanization time is adjusted according to the belt material and the thickness of the adhesive layer.

Daily maintenance

Cleaning and maintenance: Clean the equipment after each use to prevent residual materials from affecting the next operation.

Regular lubrication: Regularly add lubricating oil to key components (such as plungers and pistons) to reduce friction.

Component replacement: Timely replace aging components such as sealing rings, heating tubes, etc.

Safe use specifications

High temperature protection: Avoid direct contact with high-temperature components during operation and wear protective gloves.

Electrical safety: Regularly check the circuit to prevent short circuit or leakage.

Emergency shutdown: Stop operation immediately when the equipment fails and contact professional maintenance personnel.

YUNXIN's Conveyor Belt Vulcanizing Machine provides an ideal conveyor belt maintenance solution for various industries with its efficient automation, durable design and excellent performance. This equipment can not only significantly extend the service life of the conveyor belt, but also reduce operating costs. Through regular maintenance and compliance with safe operating specifications, users can give full play to the potential of the vulcanizer and ensure the long-term stable operation of the conveyor belt system.

Whether in mining, food processing, or port logistics industries, the Conveyor Belt Vulcanizing Machine has become an indispensable tool, providing efficient and reliable support for modern industry.