Automatic Vulcanizing Machine

Automatic vulcanizer is a mechanical equipment used for vulcanization of rubber, plastic and other materials. It is mainly used to produce rubber products such as tires, seals, hoses, rubber gaskets, etc. The vulcanizer heats and cures rubber or plastic materials by heating and pressurizing, making them more wear-resistant, elastic and stable. The YX-LG100T-1 automatic vulcanizer is characterized by high efficiency and high degree of automation, and is widely used in the rubber industry and related fields.

Working principle

The working principle of the YX-LG100T-1 automatic vulcanizer is to apply high temperature to the rubber mold through the electric heating system, and cooperate with the system pressure (18MPa) to complete the vulcanization process of rubber or plastic within a specific time. The vulcanizer usually adopts a four-column structure, which is divided into two configurations: single head and double head. The operation process can be automatically controlled according to demand. The heating plate (450*450mm) cooperates with the heating system to provide a stable heat source to ensure that the rubber material is evenly heated and fully vulcanized.

During operation, the rubber raw material is placed in the mold, and the machine is pressurized and heated by the hydraulic system. When the temperature and pressure reach the set value, the molecular structure in the rubber undergoes a chemical reaction to form a stronger cross-linked structure, so that the rubber obtains better physical properties. The heating system integrating imported electric heating pipes provides precise temperature control to ensure that each batch of rubber can achieve the ideal vulcanization effect.

Function

The main functions of the automatic vulcanizer include:

Rubber vulcanization: vulcanize rubber materials under high temperature and high pressure to improve their wear resistance, elasticity and durability.

Plastic molding: used for the processing of some plastics or other thermoplastic materials that require vulcanization process.

Improve product performance: improve the physical properties and chemical stability of rubber products through the vulcanization process, making them more suitable for automotive, aviation, electronics and other fields.

Features

Four-column structure: YX-LG100T-1 adopts a four-column structure to provide more stable support and ensure the stability of the equipment in long-term operation.

Heating plate specifications: The size of the hot plate is 450*450mm, which is suitable for the use of common rubber molds and supports the vulcanization of a variety of products.

Heating system: imported electric heating tubes are used to provide precise and stable heating effects to ensure uniform and efficient vulcanization process.

Heating plate spacing: 250mm hot plate spacing, suitable for rubber molds of various thicknesses to meet different production needs.

Hydraulic system: The system pressure is up to 18MPa, which ensures high pressure treatment during the vulcanization process, improves the vulcanization effect and shortens the cycle.

Double-head or single-head selection: The equipment provides single-head or double-head configuration to adapt to different production scales and product types.

Advantages

High efficiency: The use of advanced heating system and hydraulic system makes the vulcanization process efficient and stable, shortening the production cycle.

Automation control: High degree of automation, simple operation, reducing manual intervention and improving production efficiency.

Energy saving and environmental protection: The imported electric heating tube heating system has low energy consumption, ensuring the high efficiency and energy saving of the equipment.

High precision: Precise temperature control and pressure control ensure that each batch of rubber products can meet the predetermined standards.

Strong durability: The four-column structure and high-quality hydraulic components increase the service life of the machine and reduce maintenance costs.

Scope of use

YX-LG100T-1 automatic vulcanizer is suitable for a wide range of industries and fields, mainly including:

Tire manufacturing: used for vulcanization of rubber tires to improve the wear resistance and strength of tires.

Rubber seals: used in the production of rubber seals, gaskets, etc. in automobiles, electronics, and mechanical equipment.

Rubber tubes, tapes, rubber boots: suitable for the vulcanization production of rubber products such as rubber tubes and tapes.

Other rubber products: such as the production and processing of rubber shoes, rubber gaskets, industrial rubber and other products.

Thermoplastic materials: For some thermoplastic plastic products that need to be vulcanized, this equipment can also be used for molding and curing.

In summary, the YX-LG100T-1 automatic vulcanizer is an efficient, precise, and highly automated vulcanization equipment suitable for the vulcanization of a variety of rubber and plastic materials. Its advanced heating system, precise hydraulic control and reliable structural design make it play an important role in the production of rubber products, and it is widely used in the production of automobiles, industry, and consumer goods.