Rubber Molding Equipment Maintenance Guide

Rubber Molding Equipment is an important equipment for the production of rubber products. In order to ensure the normal operation of the equipment, extend the service life of the equipment, improve production efficiency and ensure production safety, regular maintenance of the Rubber Molding Equipment is crucial. This guide will introduce the maintenance methods of rubber molding equipment, including daily maintenance, scheduled maintenance and preventive maintenance.

1. Daily maintenance:

Cleaning and maintenance: After daily work, the rubber molding equipment should be thoroughly cleaned to remove dust, dirt and residual rubber particles on the surface of the machine. Use a soft brush or compressed air to clean the laser head, lens, mold and other parts to ensure that the surface of the equipment is clean and tidy.

Lubrication maintenance: Regularly check the lubrication system of rubber molding equipment, including the bearings, slide rails and chains of various moving parts. According to the frequency of use of the equipment, add lubricating oil or grease in time to ensure that the moving parts are in good lubrication condition.

Thermal control maintenance: Regularly check the heating system of rubber molding equipment, including heating tubes, heating plates and temperature controllers. Ensure that the heating system works stably to avoid affecting the quality of rubber molding due to too high or too low temperature.

Safety maintenance: Before starting work every day, check whether the safety protection devices of the rubber molding equipment are intact, including emergency stop buttons, protective covers and safety doors. Ensure that these safety devices can work properly to ensure the safety of operators.

Component inspection: Regularly inspect various components of rubber molding equipment, including pneumatic components, electrical components and mechanical transmission components. Replace or repair any loose, worn or damaged parts in a timely manner to avoid equipment downtime due to component failure.

2. Regular maintenance:

Mold maintenance: Regularly check the mold of the rubber molding equipment, remove the residual rubber on the surface of the mold, and ensure that the surface of the mold is smooth. Regularly maintain the mold, including applying anti-rust oil, replacing sealing rings and repairing worn parts, to extend the service life of the mold.

Air circuit maintenance: Regularly check the air circuit system of rubber molding equipment, including cylinders, pneumatic valves and air pressure gauges. Clean the gas path system to ensure smooth flow of the gas path to avoid obstruction of the gas path that may affect the normal operation of the equipment.

Circuit maintenance: Regularly check the circuit system of rubber molding equipment, including electrical wiring, electrical control cabinets and sensors. Check whether the electrical connections are loose and replace aging electrical components to ensure that the equipment's circuit system is stable and reliable.

Hydraulic maintenance: Regularly check the hydraulic system of rubber molding equipment, including hydraulic tanks, hydraulic pumps and hydraulic pipelines. Replace the hydraulic oil and clean the hydraulic filter to ensure the stable operation of the hydraulic system.

Wear inspection: Regularly inspect the wearing parts of rubber molding equipment, including seals, drive belts and bearings. Replace worn parts in time to avoid affecting the normal operation of the equipment due to wear.

3. Preventive maintenance:

Maintenance records: Establish maintenance records for rubber molding equipment, recording the content, time and maintenance personnel of each maintenance. Regularly summarize and analyze equipment maintenance records, discover the causes of equipment failures, and formulate corresponding maintenance plans.

Train operators and maintenance personnel, and provide training on equipment operation, maintenance and troubleshooting. Strengthen the skills training of operators and maintenance personnel to improve their operation and maintenance level of equipment.

Updates and upgrades: Regularly pay attention to the updates and upgrades of rubber molding equipment, and keep abreast of new technologies, new functions and new models of the equipment. Based on actual needs, consider updating and upgrading equipment to improve equipment production efficiency and product quality.

Regular testing: Regularly conduct performance testing on rubber molding equipment, including equipment operation stability, production efficiency and product quality. According to the test results, the working parameters of the equipment are adjusted in a timely manner to ensure the normal operation of the equipment.

The maintenance of rubber molding equipment is very important. Through reasonable maintenance measures, we can ensure the normal operation of the equipment, extend the service life of the equipment, improve production efficiency and ensure production safety. Therefore, regular maintenance of rubber molding equipment is a task that every rubber product manufacturer must pay attention to.