Rubber Plate Vulcanizing Machine

Rubber Plate Vulcanizing Machine is mainly used for the vulcanization process of rubber plates and is widely used in the manufacturing process of rubber products such as tires, sealing gaskets, conveyor belts, etc. Heating and pressurizing promote the cross-linking of rubber molecules, giving the rubber the required hardness, elasticity and wear resistance.

Main specifications and dimensions:

Working platform size: Generally customized according to customer needs, common working platform sizes range from 500mm x 500mm to 2500mm x 2500mm.

Machine size: The overall size of the machine will vary depending on the pressure and the size of the workbench, usually about 1500mm x 1500mm x 2000mm in length, width and height.

Maximum working pressure: Usually ranges from 10~50MPa, which can be adjusted according to different vulcanization requirements.

Heating system: electric heating, steam heating, oil heating, etc., different types can be selected according to needs.

Pressure and temperature control:

Pressure control: The pressure during the vulcanization process is usually controlled by a hydraulic system to ensure that the rubber material is evenly compressed to achieve the best vulcanization effect. The pressure can be adjusted according to different rubber materials, with a general accuracy of ±0.1MPa.

Temperature control: The temperature control system usually uses digital temperature control technology to accurately control the heating temperature. The temperature control range is usually between 100°C and 200°C, with automatic adjustment and overheating protection functions.

Capacity and efficiency:

Capacity: The number of rubber sheets produced per hour by a single machine is set according to the vulcanization time and process, usually between 15-40 rubber sheets/hour.

Efficiency: The vulcanization time generally ranges from 10 to 30 minutes, and the specific time is related to the type and thickness of the rubber material. The machine usually adopts automated operation with high efficiency, which can significantly reduce manual intervention and improve production efficiency.

Material and construction quality:

Material: The key components of the machine, such as the frame and pressure plate, are usually made of high-strength alloy steel or stainless steel to ensure the durability and long-term stable operation of the machine. Build quality: The equipment is manufactured with precision machining to ensure a strong structure and precise operation. At the same time, the surface of the machine is often coated with an anti-corrosion coating to enhance wear resistance and oxidation resistance for long-term use.

Energy efficiency and power consumption:

Energy efficiency: Rubber sheet vulcanizers are generally energy efficient, especially machines with electric heating systems, which can effectively save energy consumption. Modern machines use high-efficiency motors and precise temperature control systems to help reduce overall energy consumption.

Power consumption: The power consumption of each machine varies depending on the model and workload, generally in the range of 10-40 kilowatts.

Repair and maintenance:

Repair: The main components of the machine, such as the hydraulic system and electronic control system, need to be regularly inspected and worn parts replaced. Common repairs include replacing seals, oil pumps, heaters, etc.

Maintenance: Daily maintenance includes cleaning the surface of the machine, lubricating the hydraulic system, checking the electrical circuits and temperature control system to ensure their normal operation. Regularly check the heating system and temperature sensors to avoid damage caused by overheating.

Customized Rubber Sheet Vulcanizer Manufacturer：

Our company provides customized rubber sheet vulcanizers, providing tailor-made equipment solutions according to customers' production needs, output requirements and material types. Customers can choose the machine specifications, pressure and temperature control methods, heating system types, etc. according to their needs to maximize production efficiency.

Rubber Sheet Vulcanizer Price and Specifications：

The prices of our rubber sheet vulcanizers vary according to different configurations and requirements, and the basic model prices are roughly between US$10,000-50,000. High-end customized models or large-scale production machines may be more expensive, and the specific price can be quoted according to the specific needs of customers.

If you need detailed specifications, quotes or customization services, you can always contact us.

FAQ

What is a rubber sheet vulcanizer?

A rubber sheet vulcanizer is a device used for vulcanization of rubber products. By applying high temperature and high pressure, the rubber material undergoes a cross-linking reaction, thereby enhancing the elasticity, heat resistance and wear resistance of the rubber. It is mainly used in the production of rubber sheets, tires, seals, etc.

What is the working principle of a rubber sheet vulcanizer?

The rubber sheet vulcanizer applies pressure through a hydraulic system and cooperates with a heating device (electric heating, steam or oil heating) to allow the rubber material to complete the vulcanization reaction at a set temperature and pressure. Heating cross-links the rubber molecules to achieve the required hardness and performance.

Can the temperature and pressure be adjusted?

Yes, the temperature and pressure of the rubber sheet vulcanizer can be adjusted. The temperature is usually between 100°C and 200°C, and the pressure can be set according to the needs of the rubber material, with a common range of 10MPa to 50MPa.

What is the capacity and efficiency?

The capacity of a rubber sheet vulcanizer is usually 15-40 rubber sheets per hour, and the specific capacity depends on the vulcanization time, material thickness and equipment configuration. The machine uses an automated control system to improve production efficiency and reduce manual intervention.

How is the energy efficiency of the machine?

Modern rubber sheet vulcanizers use efficient electric heating systems and temperature control technology, which are highly energy efficient. The power consumption varies depending on the model and workload of the machine, generally between 10-40 kilowatts, with good energy-saving effects.

How should the equipment be maintained?

Daily maintenance includes regular cleaning of the machine, checking the hydraulic system, lubricating mechanical parts, and replacing worn parts (such as seals, oil pumps, etc.). At the same time, the electronic control system, heating system, and temperature control system need to be checked regularly to ensure their normal operation.

Can I customize the rubber sheet vulcanizer?

Yes, we provide customized services, and customers can customize the size, pressure, heating system and other configurations of the machine according to production needs. We will provide the best equipment solution according to your specific requirements.

How long is the service life of the rubber sheet vulcanizer?

The service life of the rubber sheet vulcanizer depends on the frequency of use, maintenance and working environment. Generally speaking, the life of a high-quality vulcanizer can reach 10-20 years under reasonable use and regular maintenance.