3 Inch Rubber Mixer is a compact and efficient equipment widely used in rubber and plastic industry. Its main function is to mix raw materials and ensure consistent compounds for further processing. The machine is ideal for small-scale operations, R&D purposes and professional production needs.
Features
Compact Design
Ideal for limited workspace environments.
Easy to transport due to its small size.
High Quality Rollers
Made of hardened steel or alloy to ensure durability.
Precision ground surface for efficient and uniform mixing.
Adjustable Gap
The gap between the rollers can be adjusted to suit various mixing requirements.
Enhanced control over the mixing process of different materials.
Energy Efficiency
Equipped with energy-saving motors and advanced control systems.
Reduces operating costs without compromising performance.
Safety Features
Emergency stop button and guards prevent accidents.
Complies with international safety standards such as CE and ISO.
Product Specifications
Model | YX-SL120 |
Diameter of Roll(mm) | 110mm |
Length of Roll(mm) | 360mm |
Maximum roll distance(mm) | 6mm |
Single feed | Within 1KG |
Power | 0.75KW |
Rotation Speed of Front Roll(rpm) | 16r/min |
Roll speed pattern | Constant speed (adjustable speed/double adjustable speed) |
Bearing situation | Insert bearing |
Reducer casing | planet-gear speed reducer |
Voltage | 380V |
Weight | 200KG |
Dimension(L*W*H) | 850*550*1100mm |
Essential details | |||
Diameter of Roll(mm) | 120 mm, 110mm | Warranty | 1 Year |
Rotation Speed of Front Roll(rpm) | 1 - 16 rpm, 16r/min | Key Selling Points | Long Service Life |
Length of Roll(mm) | 360 mm, 360mm | Power (kW) | 0.75 |
Roll Ratio(Front/Back) | 01:01.3 | Weight (KG) | 200 KG |
Video outgoing-inspection | Provided | Applicable Industries | Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory |
Machinery Test Report | Provided | Showroom Location | None |
Warranty of core components | 3 years | Model | YX-SL120 |
Core Components | Motor | Maximum roll distance(mm) | 6mm |
Cooling Mode | water cooling | Single feed | Within 1KG |
Condition | New | Power | 0.75KW |
Place of Origin | Guangdong, China | Roll speed pattern | Constant speed (adjustable speed/double adjustable speed) |
Voltage | A.C.380V 50HZ | Bearing situation | Insert bearing |
Dimension(L*W*H) | 850*550*1100(mm) | Reducer casing | planet-gear speed reducer |
Year | 2020 | ||
Functions
Material Mixing
Ensures that raw rubber, additives and fillers are thoroughly mixed.
Produces a homogenous compound for manufacturing rubber products.
Plasticizing
Softens raw materials to make them easier to process.
Increases material flexibility and flow.
Color Dispersion
Evenly distributes pigments and colorants in rubber compounds.
Pretreatment
Prepare materials for downstream operations such as extrusion, molding or calendering.
Applications
Rubber Industry
Tire manufacturing, sealing products, hoses and gaskets.
Plastic Processing
Premixed plastics are used for specialized products such as PVC sheets.
Educational and Research Institutions
For laboratory testing and material development.
Custom Manufacturing
Ideal for producing small batches of custom rubber products.
Proper maintenance ensures that the machine operates efficiently and has a long service life. Major maintenance tasks include:
Daily Cleaning
Clean the drum after each operation to remove residual material.
Use appropriate cleaning agents to avoid damage to the drum.
Lubrication
Regularly lubricate moving parts such as bearings and gears to reduce wear.
Use lubricants recommended by the manufacturer.
Drum Inspection
Inspect the drum surface for scratches, dents or wear.
Replace or regrind damaged rollers to maintain high-quality output.
Electrical System Inspection
Inspect wiring and connections to prevent electrical malfunctions.
Ensure control panel is functioning properly.
Regular Calibration
Calibrate the press gap to ensure consistent mixing results.
Follow the manufacturer's calibration guidelines.
Precautions and Safety Considerations
Operational Safety
Ensure all operators are trained to use the machine.
Always wear protective gear such as gloves and goggles.
Overloading
Avoid exceeding the recommended load capacity of the machine to prevent damage.
Emergency Procedures
Familiarize operators with the emergency stop feature.
Perform safety drills regularly to ensure preparedness.
Environmental Conditions
Operate the machine in a clean, dry environment to prevent rust and contamination.
Avoid exposing the machine to extreme temperatures.
Proper Shutdown
Turn off the machine after use and disconnect the power supply.
Store the machine in a safe place when not in operation.
The 3-inch rubber mixer is a valuable tool for small-scale rubber mixing applications. Its versatility, efficiency, and compact design make it suitable for a variety of industries. By following proper maintenance practices and adhering to safety guidelines, users can ensure optimal performance and longevity of this essential equipment.
For inquiries or purchasing details, please contact our sales team today!
FAQ
What is 3 Inch Rubber Mixing Machine?
3 Inch Rubber Mixing Machine is a small equipment specially used for mixing rubber and its additives. It is often used in the production of rubber products and small batch tests in the laboratory. It mixes the materials through two high-speed rotating rollers to ensure the uniformity of the raw materials.
What industries is this machine suitable for?
Rubber industry: Used in tire manufacturing, seals, hoses, gaskets and other rubber products.
Plastic processing: Suitable for pre-mixing of plastics, especially in the processing of PVC and other special plastics.
Laboratory R&D: Suitable for testing small batch rubber mixing and development of new materials in the laboratory.
Customized production: Suitable for small-scale production of customized rubber products.
What are the main features of this machine?
Compact design: Suitable for working environments with limited space and easy to transport.
High-quality rollers: Use hardened steel or alloy materials to ensure durability.
High energy efficiency: Equipped with energy-saving motors to reduce operating costs.
Adjustable roller gap: Easy to adjust according to different mixing needs.
Safety function: Equipped with emergency stop button and protection device to ensure safe operation.
What are the main functions of 3 Inch Rubber Mixing Machine?
Raw material mixing: Mix rubber, additives and fillers to ensure uniformity.
Plasticization: Soften the raw materials for further processing.
Color dispersion: Disperse pigments and pigments evenly.
Pretreatment: Prepare for subsequent processes such as extrusion, mold forming or calendering.
How to maintain and service the machine?
Daily cleaning: Clean the rollers with appropriate detergents to remove residues.
Lubrication: Lubricate moving parts such as bearings and gears regularly to reduce wear.
Roller inspection: Check whether there are scratches, dents or wear on the roller surface, and replace or regrind if necessary.
Electrical system inspection: Check the electrical connections regularly to ensure that there are no faults.
Regular calibration: Calibrate the roller gap to ensure the stability of the mixing effect.
What should I pay attention to when using 3 Inch Rubber Mixing Machine?
Operation safety: Make sure all operators have received professional training and wear appropriate protective equipment.
Avoid overloading: Avoid overloading the machine to prevent equipment damage.
Environmental requirements: Operate in a clean and dry environment to avoid rust or moisture.
Emergency stop: Operators should be familiar with emergency stop operations to ensure quick response to emergencies.
Correct shutdown: Turn off the machine power after use and store the machine in a safe place.
What is the minimum order quantity for this machine?
The minimum order quantity depends on the manufacturer and the specific circumstances of the order. Generally, it can be customized according to customer needs, usually between small and large purchases.
Can this machine be customized?
Yes, the 3 Inch Rubber Mixing Machine can be customized according to customer needs. The specific parameters of the machine, such as roller size, mixing speed, etc., can be adjusted to meet different production needs.
How long does it take to deliver this machine?
Generally, the delivery time is 7 to 15 days, and the specific delivery time will vary depending on the quantity and customization requirements of the order. Special customization may take longer.
If you have more questions or need further information, please feel free to contact us and we will provide you with detailed answers!
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